Aguilar Amplification Factory Tour and Interviews – August 30, 2008Article by John Seetoo, Interview: John Seetoo & Josh Coleman, Photos: Josh Coleman
What Makes Aguilar DifferentAguilar Mfg. Process: easier to teach new employees, better inspection & QC, efficiency
1) Single Piece Flow: all components to make 1 amp at a time instead of assembly line component. Each part in line in order for assembly in build procedure.
2) Uniform assembly protocols as per Aguilar manual.
3) 90 min. – immediate electronics test, vibration table test (cold solder joints)
4) Burn-in shelf – 24 hr.
5) Listening room test of outputs, o-scope, etc.
6) Packaged for shipping.
Each amp is tested as it is finished giving immediate feedback to quality control.
Cabinets are built in Cincinnati. (Avoid sawdust near electronics). DB750 assembly more complex, special process. 6.5hrs per amp.